Printing & Graphic Design

3D Puff Cap Embroidery

If you want to make your designs stand out, you can try 3D puff embroidery. This type of cap embroidery uses a foam base, usually white or black, and a thread count that is three times the usual. This works best with block letters or large, round shapes, and you should choose an artwork that has slightly rounded corners. Once embroidered, puff embroidery covers the foam completely. As with other types of embroidery, this technique is time consuming but can be very rewarding.

If you are planning to create an awesome design, you should know that cap embroidery machines are one of the cheapest entry-level machines on the market. While these machines can only embroider one cap at a time, industrial multi-head machines can embroider up to 12 caps at once. This makes them a great choice for growing businesses. To learn more about cap embroidery, keep reading! You’ll be glad you did! Consider investing in a cap embroidery machine today!

Single-head industrial embroidery machines are a great option for small businesses. They’re compact and portable and can be taken wherever you need to embroider. Moreover, single-head industrial embroidery machines produce stunning results when it comes to cap embroidery. These machines are highly technological and are proven to work at high speeds while maintaining the highest standards. They are ideal for home use, but they’re also affordable for the business. This means that if you’re serious about your cap embroidery business, you should invest in a good machine that will produce great results.

When it comes to commercial cap embroidery, you should remember that the digitization of your cap is different than that of T-shirts. The reason is that T-shirt files are not designed for curved surfaces. However, a professional digitizer can adjust the data so that it can be used on a curved surface. By making sure that the data is adapted to suit the cap’s shape, you’ll avoid having to make a lot of redos.

If you’re planning to commercially embroider a cap, you’ll need a backing. It’s especially important for caps with rough buckram, as it will prevent the thread from dragging across the needle plate. A backing also prevents the cap from puckering. For this reason, a cap embroidery backing supplier should carry special backing for cap embroidery. Usually, this backing comes precut to four inches in width and twelve inches in length. It’s made of more paper than typical buckram backing. Further, a cap backing supplier should choose a product that has more cardboard content. This will give the cap a stiffer hand and a better structure.

Structured and unstructured caps both require a backing. Structured caps are stiffer because the buckram is reinforced, whereas unstructured caps are looser and bendable, so they need to be properly hooped. Embroidered structured caps are popular with custom apparel decorators. Corey Pendergraft of Cap Embroidery uses a Ricoma MT-1501 embroidery machine to create brilliant designs on his Richardson 112 caps. This type of cap embroidery generates a substantial percentage of Pendergraft’s revenue.